Customer story · aerospace and defense

One site turned planner judgment into reusable software. The next started ahead.

A multi-site manufacturer connected ERP records to the planning and review decisions its teams had been rebuilding by hand. Site experts shaped the first tools, then peer builders carried the working patterns to a second site.

Organization
Multi-site manufacturer
Initial scope
Planning through operating review
Approach
Built with the site teams

The situation

Growth exposed the work between the ERP and the decision.

Revenue was growing, but every increase in volume created more quoting, scheduling, and review work. The ERP held the transactions. What those records meant still depended on spreadsheets, follow-up conversations, and know-how held by a few experienced people.

Important decisions depended on a few people who knew which release was actually shippable, why margin had moved, or which tooling signal deserved attention. The goal was to keep those people in control while preserving each decision, override, and reason for the next review.

What the team did

They made the decision explicit before they made the app.

For production scheduling, the planner and operations team separated ERP status from the human Good, Maybe, or No call, tested that distinction against live releases, and kept ownership of every override. The backlog, charter, and 30/60/90 plan kept the build tied to real work.

The working record

Representative, sanitized example. No customer records shown.

01 · Prioritize

Choose the order, not just the backlog.

The team ranked work by operating value, effort, data readiness, and what a later tool could reuse. The sequence was the output.

Start now

01

High value and ready to test

  • Schedule updates
  • Recurring ERP reports

Build next

02

More judgment or data to map

  • Tooling reorder
  • Estimating and quoting

Extend later

03

Builds on the first connections

  • Capacity planning
  • Daily management analytics

02 · Charter

Write down the decision before building the screen.

One selected use case was filled in with the people doing the job. The charter separated data the system could supply from judgment the team still needed to own.

Use-case charter

Production scheduling

Problem

  • Each monthly ship commitment required repeated order-by-order checks.
  • The ERP showed status. The planner still decided what was actually buildable.

Previous workaround

  • One-at-a-time ERP lookups
  • A working spreadsheet updated and redistributed by hand

People and decision

  • The planner owns Good, Maybe, or No and the final monthly commitment.
  • Operations helps resolve the exceptions behind a changed status.

Data

  • Open orders, jobs, operations, inventory, and due dates
  • Daily movement and assembly dependencies

Value and pilot plan

  • Start with the current month's open releases.
  • Prefill the status already known by the ERP.
  • Surface the orders that still need a person.
  • Keep the planner's override and final commitment.

Definition of useful

The planner reviews the exceptions, not every order.

03 · Build

Build against the real work.

  1. 01

    Mock up

    Sketch the current-month review before opening the platform.

  2. 02

    Map

    Separate ERP status from the planner's Good, Maybe, or No call.

  3. 03

    Test

    Run real releases beside the spreadsheet and capture what changes the commitment.

  4. 04

    Release

    Name the owner, override path, and next review.

04 · Continue

Friday was the handoff, not the finish.

Every tool left the week with an owner, a next check, and evidence the team would review after the presentation.

  1. 30

    days

    Use it in live work

    Count the fallbacks. Fix the reliability gaps people actually hit.

  2. 60

    days

    Prove it holds

    Check time saved, improve the rules, and train another person to change it.

  3. 90

    days

    Carry it forward

    Extend the pattern to the next decision or adapt it at the next site.

What changed in the work

Separate workarounds became one operating loop.

The schedule set the daily commitment. Daily work fed the monthly review. Actual cost shaped the next margin decision. Because the tools shared source records and decision history, each step reused work from the one before it.

Planning

ERP releases became a schedule the team could stand behind.

An ERP release entered with its customer date, quantity, value, job, and inventory coverage. The planner marked it Good, Maybe, or No based on what was actually buildable. The allocation logic recalculated the projected ship month immediately, leaving the team with a shared commit instead of another private spreadsheet.

Illustrative synthetic data

Synthetic scheduling application showing open ERP releases, projected ship months, and planner status decisions

Daily management

The morning huddle carried trends, owners, and open actions forward.

The daily board joined safety, quality, delivery, and cost in one operating view. The team could see whether today was an isolated miss or part of a longer pattern.

Illustrative synthetic data

Synthetic daily SQDC huddle board showing safety, quality, delivery, cost, trends, and open escalations

Monthly operating review

The operating view and the financial view finally reconciled.

The monthly review joined product-line performance, GL-based EBITDA, and cash conversion in one prepared surface. Leaders could see where an operating miss reached the P&L, then move from assembling numbers to deciding what to do.

Illustrative synthetic data

Synthetic financial monthly operating review overview connecting product-line profit and loss, an EBITDA bridge, and cash conversion

Margin analysis

Actual work improved the next operating decision.

Routed hours, actual hours, and job-level margin lived in the same view. Teams could see where the floor diverged from the standard and carry that evidence into the next quote and operating review.

Illustrative synthetic data

Synthetic job-cost analysis comparing routed and actual hours, margin, and work-center variance

Results

The first returns were faster preparation and smaller review queues.

The tools cut repeated review work without removing the people who owned the decisions. At the first site, roughly 20 hours of weekly reporting work shifted into connected apps and agents.

8 hours

15 minutes

Monthly operating review preparation

Measured at the first site

2 days

2 hours

Shop-order release cycle

Reported by the second site

358 signals

4 to review

Tooling demand triage

Validated system output

The roughly 20 hours of weekly reporting is the first site's own estimate, not a measured result. Growth and EBITDA impact remain outcomes being enabled, not measured results presented in this story.

How it compounds

One expert's judgment stayed in the system. The next team started with it.

myai kept the source records, planner's call, overrides, and reasons connected to the scheduling tool. Other apps and people could reuse that context. Customer builders then carried the working pattern into a second site and adapted it with the local team.

From one person to a working network

Representative, anonymized sequence

  1. 01

    One expert

    Judgment enters the system.

    A planner explains why an order that looks ready may still miss the month.

  2. 02

    Shared context

    The decision stays with the record.

    myai keeps the ERP status, planner's call, override, and reason together.

  3. 03

    Connected work

    Other tools reuse what the team learned.

    Operations resolves exceptions. Finance and estimating work from the same decision history.

  4. 04

    Customer builders

    The people closest to the work can change it.

    The people who shaped the tools learn to change them and coach the next team.

  5. 05

    The next site

    The next team starts ahead.

    It reuses mapped records and proven parts, then adapts what is local.

What the customer kept

The records, decisions, software, and builders stayed connected.

Connected records

The ERP fields and working data already mapped to the decision.

Decision history

The exceptions, overrides, and reasons stay attached to the records for the next review.

Reusable software

Apps, components, and workflows the next team can inspect and adapt.

People who can build

Site experts who can change the tools and help another team begin.

How the transfer happened

Customer builders from the first site joined a focused build week at the second.

They brought mapped source fields, working app patterns, and a shared way to separate system status from human judgment. The local team adapted the tools, presented what it had built, and kept ownership of the next changes. The first site could then reuse what the second team improved.

Start with the work your systems still leave to people.

myai connects the records, judgment, and tools behind one valuable operating problem. Your team proves it in live work, then adapts the pattern to the next decision.

Take the assessment